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SMARTELL
Syringe Production Process
1.Injection section
2.Printing Section
3.Assembly Section
4.Packing Section
5.Sterilization Section
Detail Information
1.Barrel and Plunger Injection
Medical - grade polypropylene (PP) material serves as the raw material. Specialized injection molding machines are employed to shape the plungers and barrels. Under precise temperature and pressure conditions, the molten PP is injected into molds, which determines the initial form of these crucial syringe components.
2.Barrel Scale Printing
After the barrels are formed, this step focuses on printing clear and accurate volume scales on them. Specialized printing equipment is used to ensure that the scales are legible and meet strict measurement standards. These scales play a vital role in enabling accurate dosage measurement during syringe use.
3. Complete Syringe Assembling
This is a comprehensive assembly stage. The pre - formed barrels, plungers, along with other parts like gaskets and needles, are brought together. Automated assembly lines are often utilized here. The equipment precisely fits each component, ensuring that the plunger moves smoothly within the barrel, and the needle is securely attached to the barrel hub, laying the foundation for a functional syringe.
4.Syringe Packaging
Once assembled, each syringe undergoes individual packaging. The syringes are placed into sterile, tamper - evident packaging materials such as blister packs. This not only protects the syringes from external contamination but also provides a clear indication if the package has been opened improperly before use.
5.Finshed Products Sterilization
The finally assembled and packaged syringes are sterilized. Large - scale sterilization equipment is used to eliminate all potential microorganisms. Common methods include ethylene oxide sterilization or gamma irradiation. This step is crucial to ensure that the syringes are sterile and safe for medical use, preventing the risk of infection when they reach patients.
Syringe Production Process
1.Injection section
2.Printing Section
3.Assembly Section
4.Packing Section
5.Sterilization Section
Detail Information
1.Barrel and Plunger Injection
Medical - grade polypropylene (PP) material serves as the raw material. Specialized injection molding machines are employed to shape the plungers and barrels. Under precise temperature and pressure conditions, the molten PP is injected into molds, which determines the initial form of these crucial syringe components.
2.Barrel Scale Printing
After the barrels are formed, this step focuses on printing clear and accurate volume scales on them. Specialized printing equipment is used to ensure that the scales are legible and meet strict measurement standards. These scales play a vital role in enabling accurate dosage measurement during syringe use.
3. Complete Syringe Assembling
This is a comprehensive assembly stage. The pre - formed barrels, plungers, along with other parts like gaskets and needles, are brought together. Automated assembly lines are often utilized here. The equipment precisely fits each component, ensuring that the plunger moves smoothly within the barrel, and the needle is securely attached to the barrel hub, laying the foundation for a functional syringe.
4.Syringe Packaging
Once assembled, each syringe undergoes individual packaging. The syringes are placed into sterile, tamper - evident packaging materials such as blister packs. This not only protects the syringes from external contamination but also provides a clear indication if the package has been opened improperly before use.
5.Finshed Products Sterilization
The finally assembled and packaged syringes are sterilized. Large - scale sterilization equipment is used to eliminate all potential microorganisms. Common methods include ethylene oxide sterilization or gamma irradiation. This step is crucial to ensure that the syringes are sterile and safe for medical use, preventing the risk of infection when they reach patients.