Views: 1000 Author: Site Editor Publish Time: 2025-12-30 Origin: Site
In the medical device manufacturing industry, the PVC tube plays a crucial role as an integral component of infusion sets, which are used to deliver fluids, medications, and nutrients to patients. Given the critical nature of these applications, manufacturers must adhere to stringent quality standards, ensuring that every tube is produced with high precision and reliability. To achieve this, cutting-edge equipment and optimized production processes are essential. Our advanced manufacturing systems are designed to streamline the production of PVC tubes for infusion sets, combining speed, efficiency, and accuracy at every stage.
The foundation of any efficient PVC tube production process lies in the High-Speed PVC Tube Extruding Machine. This machine is designed to handle large volumes of PVC material, converting it into precisely formed tubes at high speeds. The extruding machine ensures that the final product meets the necessary specifications, with consistent wall thickness and uniformity—critical factors for infusion devices. With its robust design and high throughput, it supports large-scale production demands, making it an essential component in manufacturing PVC tubes for medical applications.
A key piece of equipment in PVC tube extrusion is the Single Screw Plastic Precision Extruder. This high-performance extruder boasts a screw diameter of 65mm and a screw length-to-diameter (L/D) ratio of 28:1, which guarantees optimal melting and homogenizing of the PVC material. The production capacity of 60-80kg/h ensures that large quantities of PVC tubes can be produced efficiently, making it ideal for high-volume manufacturing environments. With this level of precision and capacity, manufacturers can meet the demand for high-quality PVC tubes needed in infusion sets.
To further improve production efficiency and precision, the Double-Tubing Extrusion Mold is utilized in the manufacturing process. This mold incorporates professional 3D optimization design, which ensures that the extrusion process is fine-tuned for maximum efficiency and quality. The dual-runner dual-cavity structure allows the simultaneous production of two PVC tubes, reducing material waste and increasing output while maintaining consistent product quality. This innovative mold design significantly enhances the speed of production while ensuring that each tube meets stringent medical industry standards.
Once the PVC tubes are extruded, they must undergo rapid cooling to solidify and retain their shape. Our Double-Layer Cooling Water Tank System is engineered to meet these demands. Made from stainless steel and featuring a tank length of 4 meters, this cooling system ensures efficient heat dissipation, enabling the tubes to cool uniformly. The tank body, with a thickness of 1.5mm and made from SUS304, provides excellent durability and resistance to wear and tear. Additionally, the Aluminium Alloy Self-Drying Device aids in removing excess moisture, further enhancing the quality of the tubes and ensuring they are ready for the next stages of production.
The Dual-Track Traction Machine is essential for ensuring that the PVC tubes are handled with precision and care as they move through the production line. Featuring a center height of 1000mm, this machine is designed to operate at high precision, with a traction contact length of 300mm. The traction machine is capable of adjusting speeds between 10 to 90 m/min, allowing for flexibility in managing different production needs. A high-precision guide pillar guiding system ensures that the tubes are aligned correctly, preventing any deformation during the traction process. The PLC control system integrated with the main tube cutting machine ensures smooth operation and optimal synchronization of the entire production line.
Cutting the extruded PVC tubes to the correct lengths is a crucial step in the manufacturing process. The Microcomputer Tube Cutting Machine provides an automated solution for this task, utilizing PLC technology for precise and reliable cutting. This system allows for automatic tube cutting with high accuracy, ensuring that every tube is cut to the exact required length. The PLC control further enhances the machine’s efficiency, enabling manufacturers to streamline the production process and reduce manual intervention. This results in improved productivity, reduced errors, and consistent output quality.
To ensure that the PVC tubes retain their shape and integrity during the extrusion process, a Self-Circulating Water Chiller is used. This system provides continuous cooling for the extruded tubes, ensuring that they cool uniformly and maintain their desired shape. By maintaining an optimal temperature throughout the production line, the Self-Circulating Water Chiller prevents warping and other defects caused by improper cooling. This is especially important for medical-grade tubes used in infusion sets, where precision and quality are non-negotiable.
The manufacturing process for PVC tubes used in infusion sets demands the highest standards of precision, efficiency, and quality control. With state-of-the-art equipment such as the High-Speed PVC Tube Extruding Machine, Single Screw Plastic Precision Extruder, Double-Tubing Extrusion Mold, and Dual-Track Traction Machine, manufacturers can ensure that their PVC tubes meet the rigorous requirements of the medical industry. Advanced systems like the Double-Layer Cooling Water Tank System, Microcomputer Tube Cutting Machine, and Self-Circulating Water Chiller further enhance the production process, ensuring that each tube is of the highest quality and consistency.
By investing in these innovative manufacturing solutions, companies can not only improve their production efficiency but also ensure that they are delivering safe, reliable, and high-quality PVC tubes for infusion sets to the healthcare sector, ultimately contributing to better patient care.
