Disposable Syringe Assembly Machine Turnkey Solution 0.5ml to 60ml

_The Disposable Syringe Assembly Machine Turnkey Solution 0.5ml to 60ml is a fully automated production system designed for high-speed, high-precision assembly of disposable medical syringes. It is engineered to meet strict pharmaceutical manufacturing standards, ensuring stable output quality, low defect rates, and efficient mass production.

_{The machine is suitable for assembling a wide range of syringe types used in hospitals, clinics, and pharmaceutical industries, including luer lock and luer slip syringes.}

1. Machine Overview

This equipment integrates multiple assembly processes into a continuous automated line, typically including:

• Barrel feeding and orientation

• Plunger rod insertion

• Rubber gasket assembly

• Silicone oil lubrication (optional)

• Hypodermic Syringe Needle assembly (optional module)

• Visual inspection (optional system)

• Automatic rejection of defective products

• Final product counting and discharge

The modular design allows customization based on production requirements and product types.

2. Key Technical Features

• High-speed servo-driven indexing system for precise motion control

• Fully automated multi-station assembly line

• Modular structure for flexible configuration and easy maintenance

• Intelligent PLC control system with touchscreen HMI interface

• High-precision feeding systems for consistent component alignment

• Compatible with cleanroom production environments

• Stainless steel contact parts (SUS304 / SUS316) for medical-grade compliance

• Real-time monitoring and fault alarm system

3. Technical Parameters

• Production Capacity: 120 – 300 pcs/min (depending on model and syringe size)

• Applicable Syringe Range: 1 ml – 50 ml

• Assembly Accuracy: ±0.1 mm

• Air Pressure: 0.5 – 0.7 MPa

• Power Supply: 220V / 50Hz (customizable)

• Installed Power: 3-10 kW

• Control System: PLC + Servo Motor Control

• HMI Display: 7” – 15” color touchscreen (optional)

• Machine Frame: Aluminum alloy + stainless steel structure

• Cleanroom Compatibility: ISO Class 7 / Class 8 environment ready

4. Key Advantages

4.1 High Efficiency Production

• Continuous automatic operation significantly reduces manual labor

• High-speed output ensures large-scale production capacity

• Stable cycle time improves production planning accuracy

4.2 High Precision & Quality Stability

• Servo control ensures accurate positioning at every station

• Reduced human error leads to consistent product quality

• Optional vision inspection improves defect detection rate

4.3 Flexible & Modular Design

• Easily configurable for different syringe sizes and types

• Optional modules allow customization for specific production needs

• Quick changeover reduces downtime between product batches

4.4 GMP & Cleanroom Compliance

• Designed for pharmaceutical-grade manufacturing environments

• Smooth stainless-steel surfaces reduce contamination risk

• Compatible with ISO cleanroom standards

4.5 Easy Operation & Maintenance

• User-friendly HMI interface with recipe management

• Real-time fault detection and alarm system

• Modular components simplify maintenance and replacement

4.6 Cost Efficiency

• Reduces labor costs and manual assembly dependency

• Minimizes material waste through precise control systems

• High uptime improves overall equipment effectiveness (OEE)

5. Optional Configurations

• Automatic needle assembly module

• Silicone oil lubrication system

• Vision inspection system (missing part, misalignment, defect detection)

• Automatic reject and sorting unit

• Integrated packaging line interface

• Laminar flow cleanroom enclosure

6. Applications

• Disposable medical syringes

• Insulin syringes/Safety Syringe/Auto Disable Syringes

• Vaccination syringes/ Syringe Filter/ Feeding Syringe

• Hospital injection devices

• Pharmaceutical production lines