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Comprehensive Syringe Barrel, Plunger, and Gasket Assembly Line

A Syringe Assembly Machine is a fully automated production system used to assemble the main components of disposable syringes—barrel, plunger, and gasket, and for some models, the needle as well. It plays a crucial role in the syringe manufacturing line, ensuring high efficiency, stable quality, and compliance with medical device production standards.
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  • SMT-3104

  • SMARTELL

Syringe Assembly Machine

Main Assembly Functions

Depending on configuration, the Syringe Assembly Machine can complete the following operations:

✔ Barrel Feeding & Orientation

Automatically arranges and positions syringe barrels for assembly.

✔ Gasket Sorting & Insertion

Automatically identifies the gasket and assembles it into the plunger.

✔ Plunger Insertion

Automatically inserts the plunger into the barrel smoothly without scratching or deformation.

✔ Lubrication (Optional)

Uniform silicone oil coating inside the barrel to ensure smooth plunger movement.

✔ Needle Assembly (Optional)

For fixed-needle syringes: attaches and locks the needle onto the barrel.

✔ Automatic Detection

CCD camera system checks:

  • Missing gasket

  • Plunger direction

  • Incorrect assembly

  • Unqualified appearance

  • Deviation of insertion depth

✔ Output and Counting

Automatically discharges finished syringes and counts them into groups.

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Advantages

  • High Production Efficiency — Capable of continuous operation with output up to 200-350pcs/min

  • Precision Assembly — Accurate control ensures tight sealing and reliable needle connection.

  • Reduced Labor Cost — Fully automated system requires minimal operator supervision.

  • Clean and Safe — No human contact during assembly, reducing risk of contamination.

  • Easy Maintenance — Modular design allows convenient cleaning and part replacement.

  • Consistent Quality — Built-in inspection guarantees stable and reliable production results.

    注射器产线流程图2025.3.10

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With over 18 years history till now, we have became professional in the production and development of syringes and infusion set production molds, machines and other necessary equipment.
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